Production

Production sites of SC Boiler Equipment Plant are located in Alexeevka, Belgorod region. Personnel, equipment and welding materials are qualified by the National Agency of Non-Destructive Testing and Welding. Welding production is certified acc. to the EU and US standards. Metal (tubes and rolled stock) received at the plant passes incoming inspection and further cleaning by grinding, sand-blasting, or shot-blasting.

Boiler production is fitted with up-to-date automated equipment to produce drums, vessels, headers, boiler components and membrane panels. Gas-tight membrane panels are one of the main components of modern boilers. Combined production systems are used for submerged arc welding of panel elements by «finning» method, then these elements are assembled into panels on portal beam welding units.

Panels are bended in a specialized machine that allows for bending with required angle and radius. Coils for heating surfaces are produced by “string” bending using numerical control equipment. Drums and headers are manufactured in a specially designated shop area.

Longitudinal and circumferential welds of drum and vessel shells are made on specialized equipment. The plant produces high- and low-pressure pipeline components. These include: die-forged, forged tees and tees with drawn necks, welded-straight and reducing tees; bent, pressed, sector welded branches; pressed, necked and machined reducers; pressed, welded, turned heads; restrictors; flanges; blocks.

The full range of equipment required for pipeline components production is available on site: argon-arc, manual and machine gas-shielded welding machines; special machines for branch bending, pressure equipment for forging, drawing, forming.

Products are heat treated in electrical and gas furnaces. Pipeline parts and boilers are manufactured as maximum integrated assembly units, which reduces time for installation and costs, and enhances equipment reliability.

All required types of inspection are conducted at the plant during the process of boiler and pipeline manufacturing, including:

• incoming inspection of materials, semi-finished products and component parts;
• non-destructive testing;
• destructive testing;
• hydraulic testing;
• acceptance testing of equipment involving state inspections and inspection organizations on behalf of the customer.

At the core of our successful operation – high professionalism of our employees, mastering high-technology production, adoption of new technologies, aiming at import substitution based on priorities and goals of industrial and environmental safety.

The plant has customers practically in all industries. Products manufactured in our workshops operate successfully in Russia and abroad.